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Home Products & Solutions > Dispersing & Homogenizing > Homogenizer > Single-stage Horizontal Emulsifier, TRL1-Series

Single-stage Horizontal Emulsifier, TRL1-Series

Single-stage Horizontal Emulsifier, TRL1-Series

Description / Working Principle

The material moves at high speed in the gap between the multi-layer rotor and the stator, forming strong hydraulic shear and turbulent flow, dispersing the material.
And it simultaneously generates comprehensive forces such as centrifugal extrusion, grinding, and collision, and finally fully mixing stirring, and refining the material to meet the ideal requirements.


Technical Features

1. Manufactured in accordance with EHEDG (European Hygienic Engineering Design Group) guidelines;
2. Large workload, low energy consumption, suitable for industrialized and continuous production;
3. Modular design, long service life, no dead ends;
4. All equipment has CIP cleaning/SIP function, automatic design, and PLC system control, can realize full-automatic and semi-automatic control mode switching, save labor, and respond quickly;
5. A closed system can solve the problem of dust during feeding;
6. Wet particles, so as to prevent the formation of agglomerates;
7. The machine has three processes, mixing/homogenizing/dispersing;
8. The cartridge mechanical seal adopts the seal of corrosion-resistant materials, and the maintenance is simple;
9. Different dispersing cutter heads can choose the shear rate, fully and uniformly, improve efficiency,
10. Suitable for wet grinding processes of high-viscosity materials.     


Application Fields

◎Battery and electronics industry ◎Lithium iron phosphate ◎ Coating ◎ Medicine ◎Pesticide    

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● Preparation of fat particles, microemulsions, liposomes, suspensions, and microcapsules in the pharmaceutical industry; 

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Displacement pump or from a pressurized feed system inlet into the liquid phase. The liquid injection is distributed to the coaxial drum of the LY vertical mixing emulsifier, and enters the pre-mixing chamber through multiple holes; 

Use the batching device to vertically feed the solids into the pre-mixing chamber from the top through the chute. The dry material area and the wet material pre-mixing chamber are Separated by the feed screw; 

The liquid phase and solid phase are mixed in a certain proportion in the pre-mixing chamber. And when leaving the pre-mixing chamber, immediately by the high shear rotor; 

The mixed product is discharged from the low liquid outlet of the device under the action of gravity and centrifugal force. This unique method of wetting reduces entrapped air in solid /liquid dispersion systems.
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Three-stage horizontal emulsifier, TRL3 Series

Three-stage horizontal emulsifier, TRL3 Series

The rotor and the stator are precisely matched, and the optimized combination makes the system reach the best state.

Through the high-speed and stable rotation of the rotor, comprehensive kinetic energy performance such as high frequency, strong circumferential tangential velocity, and angular velocity is formed.

Under the action of the stator, strong and reciprocating hydraulic shearing, friction, centrifugal extrusion, liquid flow collision, and other comprehensive effects are formed in the reasonable and narrow gap between the stator and the rotor. The material circulates in the container for the above working process, and finally, the product is obtained.
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